Sealey BSL103 User Manual download pdf

Original Language Version

INSTRUCTIONS FOR:

CV JOINT BOOT TOOL

MODEL No: BSL103

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions

and properly maintained, give you years of trouble free performance.

1. SAFETY INSTRUCTIONS

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.

USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE

DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

2. INTRODUCTION & SPECIFICATION

SPECIFICATION. ....................................................BSL103

Maximum joint diameter ........................................... 110mm

Weight ......................................................................... 2.0kg

Max air pressure............................................... 8 bar/116psi

Air inlet size .............................................................1/4”BSP

Noise level ............................................................. <70db(A)

Dimensions .................................................465 x 148 x 148

This innovative tool saves time, money and frustration by enabling the

installation of flexible steering and CV boots without removing the drive

shaft or the CV joint from the vehicle. No effort and no mess is involved.

Saves on labour time by up to 70% and prevents damage to the CV joint.

The tool has a composite body with simple control valve and works from

the standard workshop air supply.

1.1 GENERAL SAFETY

 Carefully read these operating and safety instructions before using the boot tool. Keep them for future reference.

 This tool should only be used by properly trained operators.

 Keep the work area clean, uncluttered and ensure there is adequate lighting.

 Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.

 Remove ill fitting clothing. Remove ties, watches, rings, and other loose jewellery, and contain and/ or tie back long hair.

 Keep children and unauthorised persons away from the working area.

 Keep the boot tool away from fire, heat and chemicals.

 DO NOT use the boot tool for any purpose other than that for which it is designed.

 DO NOT operate the boot tool when you are tired, under the influence of alcohol, drugs or intoxicating medication.

 WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this equipment.

1.2 COMPRESSED AIR SAFETY

 Make sure that the air pressure system contains no liquids, including water, but only dry air.

 Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use, and ensure that all connections are secure.

 When not in use disconnect from the air supply, de-pressurise the boot tool, and store in a safe, dry, childproof area.

 DO NOT leave the boot tool unattended when fully pressurised.

 DO NOT carry the boot tool by the hose, or yank the hose from the air supply.

 DO NOT allow the air pressure to exceed 8 bar (116 psi). This tool has an internal safety disc. Use above the recommended pressure

may rupture the disc thus safely releasing air inside the tool.

 WARNING! Use of this tool above the recommended pressure will void the warranty.

 WARNING!Disconnect the boot tool from the air supply before servicing or performing any maintenance.

1.3 MECHANICAL SAFETY

 Maintain the boot tool in good condition (use an authorised service agent).

 If the tool falls or is knocked, stop operation and check for any damage.

 Do not erase or damage any of the markings, symbols or text printed onto or moulded onto the surfaces of the boot tool.

 In case of mechanical fault and/or breakage and/or cracks, immediately stop operation of the tool and disconnect it from the air

supply. Ensure the tool is depressurised after disconnection by pressing the minus (-) button. Contact an authorised distributor.

 Replace or repair damaged parts. Use genuine parts only. Non-authorised parts may be dangerous and will invalidate the warranty.

 DO NOT operate the boot tool if any parts are damaged or missing as this may cause failure and/or personal injury.

1.4 OPERATIONAL SAFETY

 Before using the boot tool, make sure that all the boot tool parts are correctly assembled and firmly in place. DO NOT operate it if the

arm retaining pins are not all in place.

 Working with the boot tool requires protective equipment including safety shoes, work gloves and safety goggles. DO NOT bring the

tool close to the face while operating.

 When operating the boot tool, to open a CV rubber boot, turn the tool away from your face and body.

 Keep hands clear of the moving legs when operating the boot tool. Never insert fingers into the tool.

 DO NOT point the boot tool at any person and/or towards any part of the operator's body.

BSL103 ISSUE No:3 (SP) 16/07/13

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Summary of Contents

Page 1 - CV JOINT BOOT TOOL

Original Language VersionINSTRUCTIONS FOR:CV JOINT BOOT TOOLMODEL No: BSL103 Thank you for purchasing a Sealey product. Manufactured to a high standar

Page 2 - 5. MAINTENANCE

Original Language Version 3. AIR SUPPLY WARNING! Ensure the air supply does not exceed 8bar/116psi while operating the unit. Too high an air pres

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Sealey BSL103 User Manual

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