Sealey ADT7 User Manual download pdf

INSTRUCTION MANUAL FOR:

ADJUSTABLE GEARBOX SUPPORT 500kg CAPACITY

SUITABLE FOR MODELS 300ETJ.V2 AND 500ETJ.V2

MODEL No: ADT7.V2

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions

and properly maintained, give you years of trouble free performance.

1. SAFETY INSTRUCTIONS

2. INTRODUCTION & SPECIFICATION

Fully adjustable saddle with forward, backward and side to

side tilt. Suitable for use with Model Nos: 300ETJ.V2 and

500ETJ.V2.

Model No: .........................................................................ADT7.V2

Capacity: ...............................................................................500kg

Compatibility: .............................................300ETJ.V2, 500ETJ.V2

 WARNING! Ensure all preliminary checks are carefully

carried out before using gearbox support and

transmission jack.

 WARNING! Follow all of the safety instructions issued with

the transmission jack.

 Before use ensure the transmission weight and size do not

exceed the capacity of the gearbox support or the transmission

jack.

 The gearbox support is heavy, care should be taken when

placing onto the transmission jack.

 WARNING! Ensure load is placed level and centrally on

gearbox support and is fixed in place before attempting

to lift, lower, or transport load. Always use load restraint

chains and attachments to stabilise and secure the load to

the gearbox support.

 Ensure that the sliding bracket and chain mount bracket nuts and

bolts are fully tightened when the gearbox support is loaded.

 DO NOT use the gearbox support without restraint chains.

 DO NOT replace the chains with an inferior form of restraint.

 DO NOT allow untrained persons to use the gearbox support.

 Care should be taken when using the gearbox support and

vertical transmission jack in conjunction with a vehicle lift to

ensure that the vehicle is not lowered whilst the jack is in

position.

 DO NOT move the transmission jack, with or without a load, with

the gearbox support in the raised position.

 DO NOT use the gearbox support for any purpose other than for

vehicle transmissions.

 Before storing ensure gearbox support is clean and free of

grease and oil.

 Store in a safe, dry childproof location.

IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS. USE

THIS GEARBOX SUPPORT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE

DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.

3. CONTENTS & ASSEMBLY

 WARNING! Failure to assemble the gearbox support

correctly may result in serious damage and/or personal

injury. Unpack the product and check contents against the

contents list. Should there be any damaged or missing parts

contact your supplier immediately.

3.2. Assembly (refer to fig.1)

3.2.1. Position the support plate (2) on a flat surface with the bracket

facing upwards. Place the main support (1) over the support

plate (2) so that the bracket fits into the slot on the main

support (1).

3.2.2. Align the adjuster screw (3) so that it passes through the

bracket on the main support (1) and screws into the bracket

on the support plate (2). Continue to screw the adjuster screw

(3) all the way through the support plate bracket until it

completely protrudes from the other side. Fit a flat washer (10)

over the end of the adjuster screw (3) and continue to turn the

adjuster screw (3) until the flat washer (10) makes contact

with the inside face of the opposite bracket and the end of the

adjuster screw (3) is protruding through. Place a flat washer

(10) over the protruding end of the adjuster screw (3) at the

outside face of the bracket and fit the split pin (14) through the

hole in the end of the adjuster screw (3).

3.2.3. Align the holes in the pivot brackets on the main support (1) so

that the pivot pin (4) can be inserted. Secure the pivot pin (4)

with the circlips (13).

3.2.4. Attach the chain to the chain mounting brackets (6) using M8

bolts and nuts (7) and the chain hooks (8) to the chain

mounting brackets (6) using M10 nuts (12) and spring washers

(11). It is not necessary to tighten the nuts fully until loading

the gearbox support.

3.2.5. Attach the chain mounting brackets (6) to the sliding brackets

(5) using four M10 x 30mm bolts (9). Use flat washers (10),

spring washers (11) on the nut (12) side only. It is not

necessary to tighten the nuts fully until loading the gearbox

support. The chain fixing (7) and the chain hook (8) should be

facing to the outer edges of the sliding brackets (5).

3.2.6. Place the assembled main support (1) and support plate (2) on

to a suitable transmission jack. Attach each assembled sliding

bracket (5) to the slots in the support plate (2) using a M10 x

30mm bolt (9), flat washer (10), spring washer (11) and M10

nut (12). It is not necessary to fully tighten the nuts until

loading the gearbox support.

3.2.7. The gearbox support is now ready for use.

 WARNING! DO NOT use gearbox support if any suspect part

is found, or if it is believed to have been subjected to

abnormal load or shock. Immediately remove from service

and contact your authorised service agent.

 WARNING! Always read, understand and implement the

safety and operating instructions supplied with the gearbox

support and those supplied with the transmission jack it is to be

used with. (Note: Transmission jack not supplied).

4.1. With transmission jack fully down remove existing saddle and fit

the ADT7.V2. NOTE: The ADT7.V2 will fit directly to the

ETJ500.V2. In order to fit ADT7.V2 to the ETJ300.V2 it will be

necessary to use the reduction sleeve provided (fig.1-17).

Tighten retaining bolt (16).

4.2. Removing Gearbox. Loosen all gearbox fixing bolts leaving

them finger tight.

4.2.1. Raise the gearbox support close to the gearbox and adjust the

angle of the support plate (2) using the adjusting screws (3).

4.2.2. Position the sliding brackets (5) and the chain mount brackets

(6) to best support and locate the transmission, ensuring that

all nuts and bolts are tightened.

4.2.3. Feed the chains (15) over the top of the gearbox and attach to

the chain hooks (8) leaving as little slack in the chains as

possible. Fully tighten the chains (15) using the adjusters on

the chain hooks (8).

4.2.4. Remove all gearbox fixings. Disconnect drive shaft. Ensure

that the gearbox is stable on the support. Detach gearbox and

lower away from underside of vehicle.

4.3. Refitting Gearbox. Secure the repaired/new gearbox to the

support plate (2) using the chains (15). Ensure that the sliding

brackets (5) and the chain mount brackets (6) are in a position

to best support the transmission and all the nuts are fully

tightened.

4.3.1. Raise the gearbox into the required position underneath the

vehicle and make fine adjustments to the positioning using the

adjuster screws (3).

4.3.2. When the gearbox is in position and properly aligned with its

fixing holes, insert all bolts finger tight before progressively

tightening them to the correct specified torque settings. (See

vehicle service manual).

4.3.3. Remove chains (15) from gearbox and lower support away

from underside of vehicle.

4. OPERATING INSTRUCTIONS

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.

IMPORTANT: No liability is accepted for incorrect use of this product.

WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.

INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.

01284 757500

01284 703534

sales@sealey.co.uk

Sole UK Distributor, Sealey Group,

Kempson Way, Suffolk Business Park,

Bury St. Edmunds, Suffolk,

IP32 7AR

www.sealey.co.uk

Web

Original Language Version

ADT7.V2 Issue: 2 (SP) - 12/07/13

Item Description Qty Item Description Qty

1 Main Support 01 10 Flat Washer 06

2 Support Plate 01 11 Spring Washer 10

3 Adjuster Screw 02 12 M10 Nut 10

4 Pivot Pin 01 13 Circlip 02

5 Sliding Bracket 02 14 Split Pin 01

6 Chain Mount Bracket 04 15 Chain 02

7 M8 Bolt and Nut 02 16 Retaining Bolt 02

8 Chain Hook 02 17 Reduction sleeve 01

9 M10 x 30mm Bolt 06

3.1. Contents List (refer to g.1)

fig.2

fig.1

5. MAINTENANCE

5.1 Periodically lubricate the gearbox support pivot points and the

adjuster screws (3).

Parts support is available for this product. To obtain a parts listing and/or diagram, please log

on to www.sealey.co.uk, email sales@sealey.co.uk or phone 01284 757500.

ADT7.V2 Issue: 2 (SP) - 12/07/13

Summary of Contents

INSTRUCTION MANUAL FOR:ADJUSTABLE GEARBOX SUPPORT 500kg CAPACITY SUITABLE FOR MODELS 300ETJ.V2 AND 500ETJ.V2MODEL No: ADT7.V2Thank you for purchasing

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Sealey ADT7 User Manual

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