Sealey ITJ10 User Manual download pdf

 WARNING! Before lifting ensure Section 1 Safety Instructions are strictly followed.

3.1. Before using the jack, purge the hydraulic system, in order to eliminate any air that may have accumulated during transit, as follows:

a) Fit jack handle over release valve (fig.2.B) and turn anti-clockwise to open valve.

b) Insert jack handle into the sleeve (fig.2.A) and pump several times to ensure full internal lubrication and to bleed air from the system.

c) Fit jack handle back over the release valve and turn clockwise to close.

3.2. Lifting

 WARNING! Ensure you use the jack according to Section 1 Safety Instructions.

3.2.1. Check that the ground upon which the jack will stand is level and solid.

3.2.2. Place either toe (fig.1.A) or head (fig.1.B) beneath load to be lifted, depending on the application. If using the toe, insert beneath load

fully to ensure maximum stability.

3.2.3. Pump the handle up and down using full strokes until the required lift is achieved.

3.2.4. Should the jack become overloaded, a safety overload valve will open, and stop the load from lifting.

INSTRUCTIONS FOR:

INDUSTRIAL TOE JACK 10tonne

MODEL No: ITJ10

IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.

USE THIS JACK CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE

DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.

Thank you for purchasing a Sealey jack. Manufactured to a high standard this product will, if used according to these instructions and properly

maintained, give you years of trouble free performance.

2. INTRODUCTION & SPECIFICATIONS

1. SAFETY INSTRUCTIONS

3. OPERATING INSTRUCTIONS

 Regularly inspect and lubricate the jack to ensure it is in good working order and condition. DO NOT use the jack if damaged or a fault is

suspected - check Section 5 Troubleshooting. If necessary, immediately repair or replace damaged parts.

 Use recommended parts only, the use of unauthorised parts may be dangerous and will invalidate your warranty.

 Ensure the work area is clean, tidy and free from unrelated materials and has adequate lighting.

 Use jack on level and solid ground, preferably concrete. Avoid tarmacadam since jack may sink in.

 If being used to lift a vehicle, park the vehicle and apply hand brake. Switch off the engine and place chocks under the wheels.

 Ensure a minimum distance of 0.5m between load and static objects such as doors, walls, etc. to allow for tilting during jacking.

 Check lifting point is centred and stable on jack saddle (off centre loads can slip). Position jack so as to avoid operating it from

under the load.

 DANGER! Use the jack for lifting only, NOT for supporting the lifted load. ALWAYS USE ADEQUATELY RATED MECHANICAL SUPPORTS.

 Keep hands etc. clear of moving parts during raising and lowering of the load.

 Use a qualified person to lubricate and maintain the jack. Confirm that only recommended hydraulic jack oil is used during maintenance.

 DO NOT exceed the rated capacity of the jack and DO NOT operate the jack beyond its maximum pump stroke.

 WARNING! If lifting a vehicle, DO NOT allow the vehicle to move, or try to start the engine, when the vehicle is jacked up.

 DO NOT jack a vehicle if it may result in the spillage of fuel, battery acid, or other dangerous substances.

 DO NOT place any part of your body under load whilst it is supported by the jack. Wait until adequately rated supports have

been correctly positioned.

 DO NOT use jack to support extensions or cradles. DO NOT modify jack in any way. DO NOT use the jack for any other purpose other than

that for which it was designed.

 DO NOT top up jack with brake fluid. Use hydraulic oil only. DO NOT adjust the safety overload valve (fig.2.D.)

 Ensure there are no persons or obstructions beneath the load before lowering.

 Clean and securely stow the jack with the ram in the down position. DO NOT leave the ram extended. Ensure stowage area is dry.

 WARNING! Remember, it is very dangerous to go under a load supported by a jack even if additional supports are used.

Original Language Version

ITJ10 Issue: 1- 19/04/13

 WARNING! The warnings, cautions and instructions referred to in this manual cannot cover all possible conditions and

situations that may occur. It must be understood that common sense and caution are factors which cannot be built into this

product, but must be applied by the operator.

Heavy-duty, industrial quality, dual purpose toe lift bottle jack. Has a lifting capacity of 10tonne on the toe of the jack and 14tonne on the head.

Designed to lift heavy plant or machinery where there is limited ground clearance such as fork lift trucks, machine installation or for use on

construction sites. Fitted with a 280° rotating handle to enable jacking in conned spaces.

Model No:...........................................................................................ITJ10

Lifting Capacity at Toe: ...............................................................................10tonne

Lifting Capacity at Head: ..............................................................................14tonne

Minimum Toe Height:...................................................................................29mm

Maximum Toe Height: .................................................................................173mm

Minimum Head Height: ................................................................................333mm

Maximum Head Height:................................................................................460mm

Nett Weight:...........................................................................................38kg

3.3. Lowering

3.3.1. Ensure that any solid supports are removed from beneath the load and that there are no persons or obstacles in the path of its descent.

3.3.2. The lowering speed is controlled by the amount the release valve (fig2.B.) is opened. Turn valve anti-clockwise and lower slowly and

carefully.

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Summary of Contents

Page 1 - INDUSTRIAL TOE JACK 10tonne

 WARNING! Before lifting ensure Section 1 Safety Instructions are strictly followed.3.1. Before using the jack, purge the hydraulic system, in orde

Page 2 - Environmental Protection

PROBLEM POSSIBLE CAUSE REMEDYJack will not lift the loadJack does not lift high enough or feels “spongy”Jack lifts but will not hold loadJack will

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Sealey ITJ10 User Manual

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